Augmentations

I designed and 3D printed custom components to enhance the functionality and durability of UAV platforms. Using Fusion 360, I modeled parts specifically tailored for our quadcopter builds, focusing on mechanical protection, modularity, and ease of assembly.

Key Features & Implementation:

  • Custom Landing Gears: Designed lightweight, impact-resistant landing gear optimized for stability and shock absorption during takeoff and landing.

  • Camera Enclosures: Developed protective housings for FPV and onboard cameras, ensuring secure mounting while minimizing added weight.

  • Flight Controller Boxes: Modeled enclosures to safely house flight controllers, sensors, and wiring, improving durability and reducing vibration impact on sensitive electronics.

  • Fabrication: 3D printed parts in PLA/ABS with attention to layer orientation and infill density to balance strength and weight.

  • Integration: Components designed for easy attachment and removal, enabling rapid prototyping and experimentation across different UAV builds.

Lessons Learned:

  • Gained practical experience in mechanical design for UAV systems, balancing weight, rigidity, and aerodynamics.

  • Learned how to translate functional requirements into 3D-printable geometries, considering tolerances and material constraints.

  • Developed an appreciation for modular design, allowing UAV components to be swapped or upgraded efficiently.

I Wish I Could:

  • Explore lightweight composite materials (carbon fiber, nylon) for stronger and lighter UAV components.

  • Implement integrated vibration dampening for electronics enclosures and camera mounts.

  • Design modular attachments for additional sensors or payloads, supporting advanced UAV experiments.